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A pH controller consists of a probe to measure the current pH of the substance, chemicals to correct the pH via an injection pump, and a controller that calculates the required injection rate and activates the injection system.
Overview:
- Controlled-volume metering pumps and customized solutions that maximize uptime and lower maintenance costs.
- Epoxy coated aluminium housing
- Stroke adjustment by cam and spring return mechanism
- Optional automatic control (stroke length/speed)
- Liquid end options PP, PVC, PVDF & SS 316
- Composite Fluorofilm diaphragm for reliable and leak proof operation
Benefits:
- Simplicity of design. The pump has few moving parts and is compact and lightweight.
- Greater flexibility. G series pumps feature a variable eccentric drive with stroke adjustment. It is available in three frame sizes and can accommodate a wide selection of liquid ends.
- Rugged performance. Corrosion-resistant plastic or aluminum housing is designed to withstand tough environments while its high-efficiency motors minimize heat buildup.
- Long-term cost benefits. This reliable pumps requires minimal maintenance, reducing overall pump lifecycle costs.
- Now NSF / ANSI 61 and 372 certified for municipal compliance and safety assurance
Specifications:
Performance by the numbers:
- Pressures up to 175 psi (12 bar)
- High flow rates up to 310 gph (1181 l/h.)
- Steady-state accuracy – ± 1% of full capacity over the standard 10:1 turndown ratio
- Now NSF / ANSI 61 and 372 certified for municipal compliance and safety assurance
Applications:
Ideal for lower pressure processes
Now with NSF / ANSI 61 and 372 certification for municipal compliance and safety assurance. The G-Series or MACROY metering pumps are perfect for chemical dosing in water and waste treatment facilities, industrial process, agriculture, and many more applications. These pumps reliably inject chemicals such as ferric chloride, aluminum sulfate, polymers, alkalis, sodium hydroxide, acids, anti-scaling and anti-foaming agents and many more for coagulation/flocculation, slurry treatment, pH control and adjustment, and desalination.
MAXROY - Series
- Low pressure industrial pump
- Single diaphragm (standard)
- Double diaphragm with rupture detection facility (optional)
- Optional automatic control (stroke length/speed)
PHL - Series
- Conforms to API 675 Standards
- Hydraulically driven high performance diaphragm liquid end
- Steady State Accuracy of +1% if rated flow
- Repeatability +3%
- Linearity +3%
- Turn Down Ratio 10:1
- Accurate flow adjustment through 10 Turn Knob rotation
- Amplitude modulated positive stroke return by Sliding Crank mechanism
- Robust Cast Iron construction
- Stroke adjustment : Can be adjusted while pump is running or stopped
- Oil bath lubrication for all drive components
- High precision Check Valves
- Maximum Liquid Temperature upto 150'C
- Capacity adjustment by
- Lockable micrometer stroke adjustment(Std)
- Variable Speed Drive (Optional)
- Liquid end Material of Construction in SS-316, other materials on request
- End connections available in both threaded & Flanged versions
MROY - Series
- An innovative technology concept
- Low and high pressure versions available
- Single diaphragm (standard)
- Double diaphragm with rupture detection facility (optional)
- Optional automatic control (stroke length/speed)
- Conforms to API 675 standard
- Long life diaphragms
- Conforms to API 675 standard
- Available in duplex and triplex versions
Packed Plunger - Dosing Pumps
- Stroke adjustment by variable eccentric
- Low pulsations
- Conforms to API 675 standard
- Few mechanically moving components : low maintenance
- Optional automatic control (stroke length/speed)
- Ideally suited for HP and LP dosing systems
Benefits:
- Simple but robust design for reliability
- All moving parts are submerged in oil
- Instant response to dosage changes
- Economical duplex configuration availability
- Efficient drive sizing
- Compact design with a higher capacity in a small footprint
- Low maintenance
Specifications:
- Conforms to API 675 standard
- Can deliver flows up to 11,000 LPH against pressure up to 250 bar
- ± 0.5% steady state accuracy over 10:1 turndown ratio
Applications:
- Oil & Gas.
Milroyal pumps are ideal for high-pressure offshore applications. They consistently inject methanol, corrosion inhibitors, oxygen binders, and other corrosive substances in the harshest conditions in the most remote locations.
-Chemical and Petrochemical Processing.
The harsh, toxic chemicals required for chemical processes require metering pumps that ensure accuracy in delivery of these critical and difficult fluids. Milroyal pumps’ modularity allows a selection of liquid ends and configurations to ensure you get the right pump for chemicals being handled.
-Industrial Water Treatment.
Industrial process water must be treated efficiently and cost-effectively in compliance with quality standards. The reliability of Milroyal pumps deliver accurate chemical delivery and provide long-term cost benefits
New Communications Model Offers Tighter Process Control and Enhanced Plant Automation
Each PROTEUS model features a backlit color display with convenient navigation in five languages: English, French, Spanish, Portuguese, and Chinese.
The New PROTEUS™ Communications Model adds support for Modbus RTU and Profibus (Process Field Bus) DP protocols to facilitate high speed, 2-way communications. This allows plant operators to link devices from different vendors to a central SCADA (Supervisory Control And Data Acquisition) system for control, monitoring, and troubleshooting activities.
PROTEUS™ metering pumps are mechanically actuated diaphragm pumps driven by advanced variable speed technology to address specific requirements of chemical addition in water treatment. All three configurations of PROTEUS pumps – Manual, Enhanced, and Communications – also address the process control requirements of a wide range of applications including water and wastewater treatment, agricultural, chemical, oil & gas; power generation, pulp & paper, and textile industries.
Whatever your application, the PROTEUS™ series is ready to outperform and outsmart your most demanding application.
Benefits:
A mechanically-actuated diaphragm pump driven by advanced variable speed technology to provide the most accurate and reliable performance in the industry
- Expanded capacity to 53 GPH (201 LPH) to meet a wider range of specifications in the same footprint.
- Refreshed user interface making programming inputs and out puts easier than ever.
- Remote connectivity enables control and feedback in real time.
- Universal power supply provides maximum flexibility (100-240V, 50/60 Hz) to power your pump.
- Multilanguage navigation (English, French, Spanish, Portuguese and Chinese) offers convenient operation in the field.
- Innovative drive system creates superior +/- 1% steady state accuracy over 1000:1 turndown ratio for greater flexibility in handling difficult - chemicals.
- Optional liquid-end materials (polypropylene, PVDF, and 316L Stainless Steel) to maximize the life of the pump in challenging environments.
- Mechanically actuated diaphragms provide easy maintenance with years of field experience.
- Rugged construction with NEMA 4X/IP 65 housing and protective cover protect in the harshest environments.
- Modbus RTU and Profibus DP enabled for 2-way communication
Specifications:
A comprehensive product offering
- Increased capacity to 53 GPH (201 LPH) to meet a wider range of specifications in the same footprint.
- Refreshed user interface making programming inputs and outputs easier than ever.
- Advanced 2-way communications via Profibus DP or Modbus RTU protocols
- Innovative drive system achieves +/-1% accuracy and 1000:1 turn-down.
Applications:
- Agricultural
- Chemical
- General Industry
- Oil & Gas
- Power Generation
- Pulp & paper
- Textiles
- Water Treatment
- Wastewater Treatment
- Other (Contact your local representative)
Chemical resistant metering pump Roytronic
Year after year of reliable performance.
An industry standard for over 20 years, the Series B Chemical Metering Pump is a rugged, reliable choice for the harshest environments.
Its 100% enclosed chemical resistant housing provides this unit with ultimate protection, making it ideal for corrosive chemical dosing.
With a variety of models and options available, you have full flexibility to control stroke length and frequency, pressure capacity, pulse / 4.20 mA inputs and more.
Overview:
- Rugged construction and time-tested design make the Series B pumps a consistent performer
- With rigid chemically-resistant housing and encapsulated electronics – this pump is designed to last year after year.
- Available with multiple options, the Series B pumps are able to accommodate a variety of applications
Standard Features
- Adjustable stroke frequency and the flexibility of up to 1000:1 turndown ratio
- Manually adjustable stroke length provides accurate pump output adjustment
- NEMA 4X/IP65 enclosures for protection against corrosive environments
- Time-tested electronics for reliable, repeatable performance
- Totally encapsulated electronics for protection against moisture and corrosive conditions
- Inputs for low level switch available on certain models
- Models with external pacing for flow proportional applications
- UL, CUL, NSF 50, NSF 61, NSF 372, CE Certifications
Optional Features
- Four function valve
- AUTOPRIME™ liquid End
- High viscosity liquid end
- Low level float switch
- Repair & preventive maintenance kits
- Calibration columns
Specifications:
Output Codes with Standard Liquid End
Max Capacity: Max Pressure:
- BX1 – 1.6 GPH (6.1 l/h) 150 psi (10.3 Bar)
- BX2 – 2.5 GPH (9.5 l/h) 100 psi (6.9 Bar)
- BX3– 4.5 GPH (17.0 l/h) 50 psi (3.4 Bar)
- BX4 – 7.0 GPH (26.5 l/h) 30 psi (2.07 Bar)
Applications:
The rugged construction and superior reliability of the Series B pumps make them an ideal product for a variety of applications in harsh environments, such as:
- Water Treatment
- Waste Water Treatment
- Industrial Processing-
- Agriculture
- Chemical Processing
- Other – Contact your local representative
Automated Polymer Unit
POLYPACK® Preparation Systems
Automated system for the liquid or powder polymer preparation, designed for homogeneity in flocculant concentration
Optimized design to ensure the polymer goes through the maturation process using the smallest footprint
The POLYPACK®, Polymer Dosing System is a compact unit that automatically feeds the process, as needed, using a regulated ultrasonic level switch.
Baffles allow the circulation of the polymer preparation through a series of compartments. This ensures the optimum reaction time in each compartment and, a continuous concentration level, thereby avoiding any preferential route between the preparation compartment and the final dosing solution compartment.
The POLYPACK® system is automated by the control panel connected to the ultrasonic level detector located above the dosing solution compartment. As soon as the solution in the dosing compartment reaches “low level”, the detector activates the opening of the water feed electrovalve and the start-up of the dry feeder. The water meter controls the flow continuously. As soon as the “high level” is reached, the process cycle stops, although the mixers (one, two or three according the model) continue to operate.
The POLYPACK® unit provides automatic and continuous preparation of the polymer solution using a constant and uniform quality, resulting from:
- One two-impeller mixer located in the preparation compartment (single impeller in the maturation compartment),
- Optimized maturation cycles.
By fitting with an optional dilution unit, the main solution can then be diluted.
Benefits:
- Avoid the need for manual operations – Prevent dosing errors, operation stops.
- Standardization of the obtained polymer – Concentration, maturation time, homogeneity.
- High efficiency mixers – Provide a low flow mixing for a homogeneous flocculant polymerisation without mechanical deterioration.
- Optimised process – Visual access to the process and alarms, fieldbus distributed control (optional) provides informative and easy to access equipment and status application updates, controlled costs. Intelligent system that feeds the process when needed, regulated by an ultrasonic level switch.
- Reliability and Robustness in Any Environment.
- Option DUAL – Two-in-one solution, to prepare powder or liquid polymers. Ideal solution for wastewater plants located in areas subject to population changes, such as tourist areas, or locations subject to rainy season that have to adapt their process according to the population equivalent or the season.
- Compact design – For easy transport and relocation.
Specifications:
- Tanks available in HDPE, 316L S.S. and 304L S.S. Two or three-compartment tanks according to model.
- APX for powder or powder/emulsion: 12 volumes in standard : from 132 to 3,170 gallons (500 to 12,000 litres).
- ALX for emulsion: 7 volumes in standard, from 132 to 1,057 gallons (500 to 4,000 litres).
- Extraction/dosing flow from 105 to 6,340 GPH (400 to 24 000 l/h)
- Concentration for make-up solution preparation up to 0.5% (5 g/l)
- Control panel: PLC controller programmed by Milton Roy for automatic operation. Panel with lights for visual indication of operation and alarms. - Intuitive navigation and operation. External control display for information and operation. Easy selection index for solution concentration.
- Water inlet collector: Removes impurities, controls water, flowrate, and pressure
- Powder wetting system: Facilitates the correct pre-mix of flocculant and water to prevent gelling
- Powder dosing system: Homogeneity in flocculant concentration. Prevents dosing errors
- Two electrical mixers: One mixer located in the preparation tank end one mixer in he maturation tank.
- Ultrasonic level switch: Avoids interruptions in operation
- Optional dilution unit: Outlet flow from 660.4 to 5,283 GPH (2.5 to 20 m3/h)
Deflagration Flame Arrester, short time burning-proof, End-of-Line
weather hood with protection screen protects the PROTEGO® flame arrester unit against environmental impact, such as nesting animals and weather conditions
available for DN 50/2“- bis DN 800/32“- pipes
trouble-free maintenance
advanced design for higher operating temperatures
provides protection against atmospheric deflagrations and short-time burning
low operating and lifecycle costs
cost-effective flame arrester
cost-effective spare parts
Function and Description
The PROTEGO® LH/AD-T end-of-line deflagration flame arrester provides protection against flame transmission through atmospheric deflagration and short time burning on the flame arrester element. The device is typically installed on vent lines of vessels and plant equipment which are not pressurized. The device is equipped with a temperature sensor which immediately detects a flame on the FLAMEFILTER® surface. After the flame is detected, a secondary measure, such as inerting or closing of a shut-off valve to block the vapor flow to the device, should activate within 60 seconds and extinguish the flame so that the system can operate safely. The device prevents flame transmission from short time burning and atmospheric deflagration into the vessel or plant.
The PROTEGO® LH/AD-T consists of the housing (1), a weather hood (2), and the PROTEGO® flame arrester unit (3). The device is equipped with a metal weather hood. The FLAMEFILTER® (4) gap size depends on the device’s intended use. Specifying the operating conditions, such as the temperature, explosion group, and the composition of the fluid, enables PROTEGO® to select the best end-of-line deflagration flame arrester for your application. The PROTEGO® LH/AD-T series end-of-line deflagration flame arrester is available for substances from explosion groups IIA to IIC (NEC groups D to B).
The standard design can be used with an operating temperature of up to +60°C / 140°F. Devices with special approval for higher temperatures are available upon request.
Type-approved in accordance with the current ATEX Directive and EN ISO 16852, as well as other international standards.
Pressure Relief Valve deflagration- and endurance burning-proof
10% technology for minimum pressure increase up to full lift
due to 10% technology, set pressure is close to opening pressure for optimum pressure maintenance in the system as compared to conventional 40% or 100% technology
set pressure close to opening pressure for optimum pressure maintenance in the system
valve opens later and closes earlier than conventional valves
valve pallet is guided inside the housing to protect against harsh weather conditions
can be used as a protective system in areas with potentially explosive atmospheres in accordance with ATEX
PROTEGO® flame arrester unit provides protection against atmospheric deflagrations and endurance burning
integrated PROTEGO® flame arrester unit saves space and weight and reduces costs
PROTEGO® flame arrester unit is protected from clogging and sticky substances caused by product vapors
minimum pressure loss of the PROTEGO® flame arrester unit
flameproof condensate drain
maintenance-friendly design
modular design enables replacement of individual FLAMEFILTER® discs and valve pallet
Function and Description
The deflagration-proof and endurance burning-proof D-SVL-EB type PROTEGO® valve is a highly developed pressure relief valve for large flows with an integrated flame arrester PROTEGO® EB. It is primarily used as a device for flame transmission-proof out-breathing on tanks, containers, and process equipment. The valve offers reliable protection against excess pressure and prevents product losses almost up to the set pressure; while at the same time protecting against atmospheric deflagration and endurance burning if stabilized burning occurs. The PROTEGO® flame arrester unit is designed to achieve minimum pressure drop with maximum safety. PROTEGO® D-SVL-EB valves are available for substances for substances of explosion group IIA (NEC group D MESG > 0.9 mm).
When the set pressure is reached, the valve starts to open and reaches full lift within 10% overpressure. This unique 10% technology enables a set pressure that is only 10% below the maximum allowable working pressure (MAWP) of the tank. After years of development, this typical opening characteristic of a safety relief valve is now also available for the low pressure range.
The tank pressure is maintained up to the set pressure with a tightness that is above the conventional standards due to our state-of-the-art manufacturing technology. This feature is ensured by the valve seats made of high quality stainless steel and with individually lapped valve pallets (1), or with an air cushion seal (2), in conjunction with a high quality FEP diaphragm. The valve pallets are also available with a PTFE seal to prevent the valve pallets from sticking when sticky substances are used and to enable the use in corrosive fluids. After the overpressure is released, the valve re-seats and provides a tight seal.
If the set pressure is exceeded, explosive gas/product vapor/air mixtures are released into the atmosphere. If this mixture ignites, the integrated flame arrester PROTEGO® EB (3) prevents flame transmission into the tank. If additional mixture continues to flow and stabilized burning occurs, the integrated flame arrester unit prevents flashback as a result of endurance burning. The valve is protected and also fulfils its function under these severe conditions. The spring-loaded weather hood opens as soon as the melting element (4) melts.
The valve can be used up to an operating temperature of up to +60°C / 140°F and meets the requirements of European tank design standard EN 14015 – Appendix L and ISO 28300 (API 2000).
Type-approved in accordance with the current ATEX Directive and EN ISO 16852 as well as other international standards.